Controller & machinery manufacturer for the resistance welding industry (spot weld)

Techno-Control Cybernetic Inc
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Which controller is best for you GAMMA 2 controller ALPHA P controller ALPHA Controller Options
ALPHA Welding Control ALPHA Welding Control
The ALPHA welding control unit can be incorporated in a new resistance welding machine or can be used as a replacement (upgrade) unit for your old controller and this at very low cost. [To read more, click on picture]
GAMMA-2 Welding Control GAMMA-2 Welding Control
Readily adjusts to accommodate all types of single phase resistance welding equipment, including: rocker, press, seam, butt, flash butt, brazing, gun, robotic equipment and special welding applications. [To read more, click on picture]
Electrodes, coppers and other parts Electrodes, coppers and other parts
Techno-Control Cybernetic is a distributor of electrodes and electrode holders from many copper supply manufacturer. Our qualified staff will gladly guide you through the wide variety of suitable replacement parts for your equipment. [To read more, click on picture]
Technical and consulting services Technical and consulting services
Our experience and knowledge of the spot welding process are at your service to help solve any type of problems or to increase the performance of your equipment. [To read more, click on picture]
Remanufactured resistance welders Remanufactured resistance welders
Techno-Control Cybernetic completely remanufactures all types of resistance welding machines. We acquired our excellent reputation by the quality and reliability of our products. [To read more, click on picture]
Rocker type spot welders Rocker type spot welders
The rocker arm type is the most commonly used stationary resistance welding machine. The upper arm is pivoted at the top front of the frame. The lower arm is usually mounted horizontally and can generally be adjusted on a front vertical column for work clearance. [To read more, click on picture]
Seam welders Seam welders
A standard Seam Welder is usually built on a press type welder frame, but the upper and lower electrode holders or platens are replaced with welding wheels mounted on shafts rotating in current carrying bearings. These wheels are driven by motor gear. [To read more, click on picture]
Suspended Gun type spot welders Suspended Gun type spot welders
Suspended gun type spot welders are used for their mobility and their ease of movements for large or complex assemblies. The gun type welder can be mounted on a balancer to ease the vertical movements and on an overhead travelling crane for horizontal movements. [To read more, click on picture]
Butt and flash-butt welders Butt and flash-butt welders
Butt welders are used for welding parts end-to-end, usually metal wires. It uses electrode-clamps that hold the parts and inject current until the point of fusion of the materials. It then brings the parts together to be joined. [To read more, click on picture]
Capacitive discharge and micro welders Capacitive discharge and micro welders
Capacitive Discharge spot welders are one of the most cost-effective welding solutions for fine-spot resistance welding. Whether you are manufacturing battery packs or microscopic assemblies, Capacitive Discharge spot welders are the most affordable, precision fine-spot resistance welders on the market. [To read more, click on picture]
Wire bending and welding machines Wire bending and welding machines
[Read more...]
Custom resistance welding machines Custom resistance welding machines
We offer a custom design service that can create a specifically built resistance-welding machine for your applications. Our team has the qualifications and experience to design and manufacture automated or semi-automated equipment tailored to your needs. [To read more, click on picture]
Resistance welding course Resistance welding course
The welding industry has requested a resistance welding training program. Education will lead to improved quality. Techno-Control Cybernetic has developed a four hour resistance welding course covering the following subjects... [To read more, click on picture]
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GAMMA 2 Controller Print E-mail

GAMMA 2 resistance welding controller/Contrôleur de soudure par résistance GAMMA 2

INCREASED FLEXIBILITY
Readily adjusts to accommodate all types of single phase resistance welding equipment, including: rocker, press, seam, butt, flash butt, brazing, gun, robotic equipment and special welding applications.

MAXIMUM RELIABILITY
Built with state-of-the-art, high end components, which fully integrates with your existing welders.

EASE OF OPERATION
User-friendly and simplified interface access.

EASILY PROGRAMMABLE
The microprocessor based unit allows you to program and save all welding adjustments such as phase, current, power profile and all welding schedule inputs. Memorizes up to 99 programs.

OPTIMALE PERFORMANCE
Precise numerical settings let you fine tune weld settings, thus assuring precise repetition of welding sequences. Job data is saved and stored in a non volatile memory (E2PROM) for future jobs, without the need of a battery backup.

REDUCED COSTS
This easily integrated unit decreases your setup time, scrap, as well as your operational costs, allowing you to produce higher quality and more cost-effective jobs.

ImageYou can download the technical data sheet in PDF format Acrobat Reader (size: 152Kb).

Technical specifications
Programs 99 programs. Digital access by tactile keys and LED display
Operation temperature 0°C to 69°C
Parameters
SQUEEZE 0 to 99 cycles, 50/60Hz
Weld TIME 0 to 99 cycles, 50/60Hz
(SEAM Mode: 0 to infinite)
UP SLOPE From 0 to the number of programmed cycles configured in the welding time parameter
PULSE 1 to 10 pulses
COOL 0 to 10 cycles, 50/60Hz
HOLD 0 to 99 cycles, 50/60Hz
OFF 0 to 99 cycles, 50/60Hz
HEAT 20% to 99%
Cycle selector Single or Repeat
Input signals
  • Selectable program
  • Sequence confirmation via pressure switch
  • 2nd stage and applied pressure confirmation
  • Alarm 2
Output signals
  • Alarm 1
  • Alarm 2
  • Pneumatic valve
  • End of cycle
  • Water saver
WELD/NO WELD On / Off
S.C.R. Water cooled. Capacity: 90A, 160A, 250A, 500A, 700A, 900A, 1200A, 1500A, 2200A or per specification.
General features
  • Completely digital
  • Integrated pulser
  • Controlled by microprocessor
  • Synchronized firing
  • Protection against surge voltage and thermostatic protection of the SCR
  • Cooling water saver circuit
  • Password protection of the parameters
Options
  • Water saver
  • Thumbwheel program selector for program 1 to 9
  • Applied pressure confirmation switch
  • PLC and touch screen
  • Weld counter (end of cycle)
Dimensions

"Bench" Type
16 l. X 11 h. X 11 d. (inches)

Image
"Cabinet" Type
16 l. X 20 h. X 11 d. (inches)
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"Kit" Type
Flat panel mount: 14 l.X 18 h. X 4½ d. (inches)
Front control panel: 5¾ l. X 5¼h. X 1¼ d. (inches)
Image

CSA Canada and USThe GAMMA Series resistance welding controllers from Techno-Control Cybernetic Inc. are certified by CSA for Canada and the USA.

 


Note: Due to continuous improvements in our products the above specifications and performance characteristics are subject to change without notice.


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