Controller & machinery manufacturer for the resistance welding industry (spot weld)

Techno-Control Cybernetic Inc
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Which controller is best for you GAMMA 2 controller ALPHA P controller ALPHA Controller Options
ALPHA Welding Control ALPHA Welding Control
The ALPHA welding control unit can be incorporated in a new resistance welding machine or can be used as a replacement (upgrade) unit for your old controller and this at very low cost. [To read more, click on picture]
GAMMA-2 Welding Control GAMMA-2 Welding Control
Readily adjusts to accommodate all types of single phase resistance welding equipment, including: rocker, press, seam, butt, flash butt, brazing, gun, robotic equipment and special welding applications. [To read more, click on picture]
Electrodes, coppers and other parts Electrodes, coppers and other parts
Techno-Control Cybernetic is a distributor of electrodes and electrode holders from many copper supply manufacturer. Our qualified staff will gladly guide you through the wide variety of suitable replacement parts for your equipment. [To read more, click on picture]
Technical and consulting services Technical and consulting services
Our experience and knowledge of the spot welding process are at your service to help solve any type of problems or to increase the performance of your equipment. [To read more, click on picture]
Remanufactured resistance welders Remanufactured resistance welders
Techno-Control Cybernetic completely remanufactures all types of resistance welding machines. We acquired our excellent reputation by the quality and reliability of our products. [To read more, click on picture]
Rocker type spot welders Rocker type spot welders
The rocker arm type is the most commonly used stationary resistance welding machine. The upper arm is pivoted at the top front of the frame. The lower arm is usually mounted horizontally and can generally be adjusted on a front vertical column for work clearance. [To read more, click on picture]
Seam welders Seam welders
A standard Seam Welder is usually built on a press type welder frame, but the upper and lower electrode holders or platens are replaced with welding wheels mounted on shafts rotating in current carrying bearings. These wheels are driven by motor gear. [To read more, click on picture]
Suspended Gun type spot welders Suspended Gun type spot welders
Suspended gun type spot welders are used for their mobility and their ease of movements for large or complex assemblies. The gun type welder can be mounted on a balancer to ease the vertical movements and on an overhead travelling crane for horizontal movements. [To read more, click on picture]
Butt and flash-butt welders Butt and flash-butt welders
Butt welders are used for welding parts end-to-end, usually metal wires. It uses electrode-clamps that hold the parts and inject current until the point of fusion of the materials. It then brings the parts together to be joined. [To read more, click on picture]
Capacitive discharge and micro welders Capacitive discharge and micro welders
Capacitive Discharge spot welders are one of the most cost-effective welding solutions for fine-spot resistance welding. Whether you are manufacturing battery packs or microscopic assemblies, Capacitive Discharge spot welders are the most affordable, precision fine-spot resistance welders on the market. [To read more, click on picture]
Wire bending and welding machines Wire bending and welding machines
[Read more...]
Custom resistance welding machines Custom resistance welding machines
We offer a custom design service that can create a specifically built resistance-welding machine for your applications. Our team has the qualifications and experience to design and manufacture automated or semi-automated equipment tailored to your needs. [To read more, click on picture]
Resistance welding course Resistance welding course
The welding industry has requested a resistance welding training program. Education will lead to improved quality. Techno-Control Cybernetic has developed a four hour resistance welding course covering the following subjects... [To read more, click on picture]
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ALPHA Controller Print E-mail

The ALPHA welding control unit can be incorporated in a new resistance welding machine or can be used as a replacement (upgrade) unit for your old controller and this at very low cost.

ALPHA ControllerThe ALPHA controller carries out the complete management of the welding sequence. Direct parameter programming via touch sensitive pad on front panel as well as visualization of the sequence steps thru an LED display ensure ease of adjustment, making it possible to program the squeeze time, welding time, hold time and the needed heat. This controller also allows you to operate your welding machine in repeat mode and adjust the off time between each weld points.

The ALPHA controller, simple to install, maintenance free as well as easily integrated to any resistance welder, features a synchronized firing circuit ensuring precise and constant welds.

Equipped with the latest generation of microcontroller provides complete digital control as well as being extremely accurate. Possibility for overheat protection, pressure monitoring and single or two stage foot switch operation is also standard.

A water-cooled SCR sized according to the power requirement of your welding machine is included.

We are convinced that this controller will increase your productivity, product quality and satisfy your welding needs.

ImageYou can download the technical data sheet in PDF format Acrobat Reader (size: 1,6Mb).

Technical data sheet ALPHA
Operation voltage (range) firing card 110/208/220/240/380/440/575VAC
Power supply 110 VAC 50/60 Hz self-ajusting / 1 Ph
Programming Acces via touch sensitive pad on front panel as well as visualization thru an LED display
Temperature operating range 1°C to 70°C
Parameters
SQUEEZE 0 to 99 cycles
Welding time 1 to 99 cycles
HOLD 0 to 99 cycles
OFF 0 to 99 cycles
HEAT 20% to 90%
Sequence selector Simple or repetitive
Input signals Sequence initialization pedal, second stage and/or pressure monitoring 
Output signals N/O dry contact for pneumatic valve
Characteristics
  • Synchronized firing
  • Input available for second stage foot switch and/or pressure monitoring
  • Thermostatic protection for SCR available.
  • Protection against transient power surge.
  • Entirely digital
  • Microprocessor control
  • Password protected parameters
Welding(WELD/NO WELD) On / Off
SCR 90A, 160A, 250A, 500A
Dimensions


Programming unit
8" x 4" x 10"
20.32 x 10.16 x 25.40 cm




Power module
8" x 8"
20.32 x 20.32 cm

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Note: Due to continuous improvements in our products the above specifications and performance characteristics are subject to change without notice.


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